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Grounding and bonding

Short answer

Grounding connects the electrical system to the earth to limit voltage from lightning, surges and contact with higher-voltage lines. Bonding connects metal parts together and back to the source so a fault draws enough current to trip the breaker. Under NEC Article 250, the grounding electrode conductor is sized from Table 250.66 using the largest ungrounded service conductor, and the equipment grounding conductor is sized from Table 250.122 using the overcurrent device rating.

All rules below follow the 2023 NEC.

Grounding vs bonding

Grounding is the connection to earth. Section 250.4(A)(1) says it limits voltage from lightning, line surges or contact with higher-voltage lines, and stabilizes the voltage to earth during normal operation. The grounding electrode conductor (GEC) and the electrodes do this job.

Bonding connects metal parts such as enclosures, raceways and equipment frames into one low-impedance path back to the source, called the effective ground-fault current path (250.4(A)(3) and (A)(5)). It clears faults by letting enough current flow to open the overcurrent device. Equipment grounding conductors (EGCs) and bonding jumpers do this job.

The earth is never an effective ground-fault current path (250.4(A)(5)). If a 120-volt conductor faults to an enclosure connected only to a 25-ohm rod, the current is about 120 ÷ 25 = 4.8 A. That will not trip a 20 A breaker, and the enclosure stays energized.

Which table sizes what

ConductorSized fromBased on
Grounding electrode conductor (GEC)Table 250.66Largest ungrounded service conductor, or equivalent area of parallel sets
Main and system bonding jumpersTable 250.102(C)(1)Largest ungrounded conductor, or equivalent area
Equipment grounding conductor (EGC)Table 250.122Rating of the overcurrent device ahead of the circuit

GEC sizing with Table 250.66

The GEC is sized from the service conductor size, not the service rating in amperes. Find the largest ungrounded service-entrance conductor (or add up the area of parallel sets), find that row in Table 250.66, and read the GEC size. Use the aluminum column when the service conductors are aluminum.

Two caps apply no matter how large the service is. The portion of a GEC that connects only to rod, pipe or plate electrodes need not be larger than 6 AWG copper (250.66(A)). The portion that connects only to a concrete-encased electrode need not be larger than 4 AWG copper (250.66(B)).

EGC sizing with Table 250.122

The EGC is sized from the rating of the overcurrent device protecting the circuit. If the rating falls between two rows of Table 250.122, use the next larger row. See overcurrent protection for how that device rating is chosen.

  • If the ungrounded conductors are made larger than needed for ampacity, such as for voltage drop, a wire-type EGC must be increased in proportion to circular-mil area (250.122(B)).
  • Where conductors run in parallel raceways, each raceway's EGC is sized for the full device rating (250.122(F)).

Main and system bonding jumpers

The main bonding jumper connects the neutral to the EGCs and the service enclosure (250.28). It may be a wire, bus or screw, and a screw must have a visible green finish. It is sized from Table 250.102(C)(1).

The neutral-to-ground connection is made at the service and nowhere downstream (250.24). In a subpanel, neutrals land on an isolated neutral bar and EGCs land on a grounding bar bonded to the cabinet. A second bond puts neutral current on raceways and enclosures, which 250.6 calls objectionable current.

A separately derived system, such as a transformer secondary, gets a system bonding jumper instead (250.30(A)(1)). It is normally installed at one point between the source and the first disconnecting means or overcurrent device, and it is also sized from Table 250.102(C)(1).

Grounding electrodes

Every electrode type in 250.52(A) that is present at a building must be bonded together into one grounding electrode system (250.50). The ones tested most:

  • Metal underground water pipe: at least 10 ft in contact with earth (250.52(A)(1)), and always supplemented by another electrode (250.53(D)(2)).
  • Concrete-encased electrode: at least 20 ft of 1/2 in or larger rebar, or bare copper not smaller than 4 AWG, in at least 2 in of concrete in contact with earth (250.52(A)(3)).
  • Ground ring: at least 20 ft of bare copper not smaller than 2 AWG, buried at least 30 in deep (250.52(A)(4), 250.53(F)).
  • Rod and pipe electrodes: at least 8 ft long (250.52(A)(5)). A single rod needs a supplemental electrode unless it measures 25 ohms or less (250.53(A)(2)), and rods must be at least 6 ft apart.

Metal underground gas piping and aluminum are not permitted as electrodes (250.52(B)).

Worked examples

Example 1: GEC and main bonding jumper. A service has two parallel sets of 250 kcmil copper per phase. The GEC runs to the metal water pipe, with a separate conductor to two ground rods.

  1. Equivalent area: 2 × 250 kcmil = 500 kcmil copper.
  2. Table 250.66 places 500 kcmil copper in the over 350 through 600 kcmil row: 1/0 AWG copper GEC to the water pipe.
  3. The conductor serving only the rods need not exceed 6 AWG copper (250.66(A)).
  4. Table 250.102(C)(1) with the same 500 kcmil gives a 1/0 AWG copper main bonding jumper.

Example 2: EGC for a feeder. A feeder is protected by a 150 A breaker. There is no 150 A row in Table 250.122, so use the 200 A row: 6 AWG copper.

Example 3: upsized conductors. A 200 A feeder would normally use 3/0 AWG copper (167,800 circular mils) with a 6 AWG copper EGC (26,240 circular mils). The conductors are increased to 250 kcmil for voltage drop.

Ratio = 250,000 ÷ 167,800 = 1.49
EGC area = 26,240 × 1.49 = 39,094 CM

39,094 CM is more than 6 AWG, so the EGC goes to 4 AWG copper (41,740 CM).

Common exam mistakes

  • Sizing the GEC from the service rating (such as 200 A) instead of the service conductor size.
  • Using Table 250.66 for an EGC, or Table 250.122 for a GEC or main bonding jumper.
  • Forgetting to add up parallel sets before entering Table 250.66 or Table 250.102(C)(1).
  • Rounding down in Table 250.122 when the device rating falls between rows.
  • Missing the 6 AWG cap for rods and the 4 AWG cap for concrete-encased electrodes.
  • Bonding the neutral to the enclosure in a subpanel.

For more Article 250 questions, try the free practice test.

Practice questions

Question 1 · Grounding and bondingA 400 A service has a GEC that runs only to a pair of ground rods. What is the largest copper GEC the NEC requires for that connection?
Show answer

Answer: B. 6 AWG. NEC 250.66(A)

For a conductor portion serving only rod, pipe, or plate electrodes, 250.66(A) caps the required copper size at 6 AWG. This electrode connection does not replace the low-impedance metallic ground-fault return path.

Question 2 · Grounding and bondingA feeder is protected by a 175 A circuit breaker. What is the minimum copper EGC?
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Answer: C. 6 AWG. NEC Table 250.122

175 A is not a row in Table 250.122, so use the next larger row, 200 A, which requires 6 AWG copper.

  1. OCPD = 175 A
  2. Next row at or above 175 A = 200 A
  3. EGC = 6 AWG Cu
Question 3 · Grounding and bondingA service uses two parallel sets of 350 kcmil copper conductors. What is the minimum size copper main bonding jumper?
Show answer

Answer: D. 2/0 AWG. NEC 250.28(D)

The main bonding jumper is sized from Table 250.102(C)(1) using the equivalent area of the ungrounded conductors. 2 × 350 = 700 kcmil copper, which is in the over 600 through 1,100 kcmil row, requiring 2/0 AWG copper.

  1. Equivalent area = 2 × 350 = 700 kcmil Cu
  2. Table 250.102(C)(1): over 600 through 1,100 → 2/0 Cu
  3. Main bonding jumper = 2/0 AWG Cu
Question 4 · Grounding and bondingA single rod electrode will be the only supplemental electrode. When is a second electrode NOT required?
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Answer: B. When the single rod has a resistance to earth of 25 ohms or less. NEC 250.53(A)(2)

A single rod, pipe, or plate electrode must be supplemented by another electrode unless it has 25 ohms or less resistance to earth. In practice, most installers simply drive a second rod rather than test.

Question 5 · Grounding and bondingThe NEC states that the earth shall not be considered an effective ground-fault current path. Why?
Show answer

Answer: B. Earth's resistance is too high to carry enough current to trip the overcurrent device. NEC 250.4(A)(5)

A 25-ohm ground rod on a 120-volt circuit would allow only about 5 A to flow, which won't trip a 20 A breaker. A low-impedance metallic path back to the source is required to clear faults.

Frequently asked questions

What is the difference between grounding and bonding?

Grounding connects the system to the earth to limit voltage from lightning, surges and higher-voltage contact. Bonding connects metal parts together and back to the source so a fault trips the overcurrent device. Bonding clears faults; the earth connection does not.

What size grounding electrode conductor do I need for a 200 A service?

It depends on the service conductor size, not the 200 A rating. Find the largest ungrounded service conductor in Table 250.66 and read the GEC from that row. The portion going only to ground rods never needs to exceed 6 AWG copper.

Is the equipment grounding conductor sized from the wire size or the breaker size?

From the breaker or fuse rating, using Table 250.122. If the ungrounded conductors are upsized, the EGC must be increased in proportion under 250.122(B).

Why are the neutral and ground separated in a subpanel?

The neutral-to-ground bond is made only at the service or at a separately derived system. A second bond downstream lets neutral current flow on raceways, enclosures and EGCs, creating shock hazards.